Hybrid Portal Engineering

Semi Gantry Cranes

A highly efficient space-saving hybrid crane featuring one A-frame leg traveling on a ground track and the other end riding on an elevated runway system. Optimised for dynamic shop-floor workflows.

Semi Gantry Crane Blueprint Setup
Space Optimizer

Optimise Workflow with Dual-Level Lifting

DBS Engineers' Semi Gantry Cranes are a brilliant design solution that integrates seamlessly into existing factory layouts. By using one ground runway and one elevated runway, they allow overhead EOT cranes and lower workstation portal systems to share the same workshop bays without collisions.

Overhead Interference Prevention

Permits multi-level material handling, leaving the higher workshop space free for primary EOT operations.

Dynamic Dual-Speed Drives

Features independent drive motors at both levels, synchronized perfectly via VVFD to prevent skewing.

Absolute Workspace Safety

Equipped with floor-level obstruction sensors, optical warning indicators, and mechanical limit cutoffs.

Standard: Full structural design compliant with IS-3177 and IS-807. Controls: Dual pendant station or high-reliability radio remote controller.
Semi Gantry Assembly
DBS Hybrid Crane Assembly

Technical Specifications

Technical parameters engineered by DBS for Semi Gantry crane systems.

Lifting Capacity

Standard capacity range from 2 Tons up to 50 Tons, customized to match assembly line workflows.

Custom Span Limits

FEA-optimized bridge structures built precisely to match the offset of ground rails and elevated runways.

Duty Cycle

Class II (Medium Duty) or Class III (Heavy Duty) structures engineered for severe workstation operations.

Power Feed Setup

Shrouded DSL bar channels for elevated runways, with cable chain drag lines for ground assemblies.

Anti-Skew Control

Electronic synchronization drives at the floor level track speed, matching the elevated wheel assemblies perfectly.

Safety Protections

Photoelectric collision barriers, visual flashers, overload limiters, and end-of-rail physical limits.

Industrial Applications

Our Semi Gantry Cranes provide multi-level workflow speedups across major manufacturing hubs.

Automotive Assembly Halls

Precise regional chassis and engine mating under high-capacity main overhead EOT crane systems.

Machining & Tool Shops

Handling die casting frames and heavy tooling sets along localized machine shop walls.

Covered Logistics Bays

High-speed loading of steel structures and pipes from side bays onto active indoor loading trucks.

Ready to Design Your Semi Gantry System?

Let our engineering consultants review your factory column offsets and elevations to submit a custom blueprint proposal with B2B costings.

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